Where Is ATEX Required? Understanding ATEX Compliance Across Industries

Updated: November 4, 2024

ATEX, short for “Atmosphères Explosibles,” refers to the European Union directives that regulate equipment used in potentially explosive atmospheres.
These standards ensure that machinery and protective systems can operate safely in environments containing flammable gases, vapors, or combustible dusts.

For companies operating in hazardous conditions, understanding where ATEX certification is required—and choosing ATEX-certified motors like those from Atlas Copco—is essential for compliance, efficiency, and worker safety.

What Is ATEX and Why It’s Important

The ATEX Directive 2014/34/EU defines the safety requirements for electrical and mechanical equipment intended for use in explosive atmospheres.
It ensures that all components—such as motors, tools, and pumps—are designed to prevent ignition sources, such as sparks or high surface temperatures.

Complying with ATEX regulations:

  • Protects workers in hazardous areas

  • Reduces explosion risk and downtime

  • Meets mandatory EU safety requirements

  • Demonstrates commitment to safe, sustainable operations

Industries That Require ATEX Compliance

ATEX certification applies across multiple sectors where explosive atmospheres can occur. Here are the main industries where ATEX compliance is mandatory:

🔹 Oil and Gas

  • Offshore and onshore production

  • Refineries and petrochemical plants

  • Gas storage and transfer systems

🔹 Chemical and Pharmaceutical

  • Chemical processing and mixing

  • Pharmaceutical formulation and packaging

  • Solvent storage and handling

🔹 Food and Beverage Processing

  • Flour mills, grain silos, sugar refineries

  • Powder handling and spray drying

  • Breweries and distilleries

🔹 Mining and Mineral Extraction

  • Coal mines and material handling areas

  • Dust control and ventilation systems

🔹 Power Generation and Waste Management

  • Coal, biomass, and gas-fired power plants

  • Waste treatment and recycling facilities

In all these industries, ATEX-certified motors play a crucial role in powering production equipment safely within explosive zones.

ATEX Zone Classifications Explained

ATEX divides hazardous areas into zones based on how frequently and for how long an explosive atmosphere may exist.

ZoneDescriptionTypical Example
Zone 0Explosive atmosphere present continuously or long-termInside fuel or solvent tanks
Zone 1Explosive atmosphere likely to occur occasionallyAround pumps, valves, mixers
Zone 2Explosive atmosphere unlikely but possible for short periodsVentilation ducts or storage areas

For dust (solids like flour or coal), the equivalent zones are Zone 20, 21, and 22.

Each zone determines which type of ATEX-certified motor or equipment can be safely installed.

ATEX Compliance: Key Requirements for Businesses

To comply with the ATEX Directive, companies must follow specific safety and documentation procedures:

  1. Risk Assessment
    Identify potential explosive atmospheres and classify each area into the correct ATEX zone.

  2. Certified Equipment Selection
    Use ATEX-certified motors and tools, such as Atlas Copco air motors, that match the required zone classification.

  3. Installation and Maintenance
    Follow manufacturer guidelines for installation and perform regular maintenance checks.

  4. Employee Training
    Train all personnel on ATEX awareness, safe operation, and emergency procedures.

  5. Documentation and Records
    Maintain risk assessments, inspection reports, maintenance logs, and training records to demonstrate compliance.

Why Choose Atlas Copco ATEX Motors

When working in explosive environments, Atlas Copco ATEX-certified air motors provide a robust, safe, and efficient alternative to electric motors.

Key Benefits of Atlas Copco ATEX Motors:

  • Spark-free operation – Ideal for environments where ignition must be prevented.

  • Compact and durable design – Built to withstand demanding industrial conditions.

  • Zone-certified – Suitable for ATEX Zones 1 and 2, and for both gas and dust environments.

  • Variable speed and torque control – Optimizes performance and energy use.

  • Maintenance-friendly – Simple, reliable operation reduces downtime.

🔧 Typical Applications

  • Mixing and stirring in chemical plants

  • Conveyor systems in food processing

  • Valve and actuator drives in oil refineries

  • Drum handling and packaging in pharmaceuticals

By integrating Atlas Copco’s ATEX air motors, companies can maintain productivity while ensuring full compliance with EU safety standards.

ATEX vs. IECEx: What’s the Difference?

While ATEX is the standard in the European Union, IECEx is the international equivalent used globally.
Atlas Copco offers both ATEX and IECEx-certified air motors, giving you flexibility to operate across multiple regions while meeting the highest safety requirements.

Where Is ATEX Required FAQ

Conclusion

ATEX compliance ensures safety and reliability in any industry where explosive atmospheres are present.
By choosing Atlas Copco ATEX-certified air motors, companies can operate with confidence, knowing their equipment meets the strictest safety and performance standards.

Want to find the right ATEX motor for your application?
Contact our experts to learn how Atlas Copco ATEX air motors can improve safety, efficiency, and compliance in your operation.