Air motors have become standard in portable and fixed tool applications because of their versatility and efficiency. An air motor expands compressed air to perform the mechanical job. The rotating motion of the motor ultimately results in mechanical work being done by the compressed air. The output of an air motor is the product of its rotational speed and the torque applied to the rotor. Due to their portability, dependability, and low weight, air motor are a practical choice for various tasks.
Air motor have a wide range of applications, from drilling to milling to grinding to sawing and mixing liquids. Therefore, machine tools, conveyor belts, bottling machines, and automatic feed systems can all benefit from using air motor. If you need to use your air motor in a potentially explosive atmosphere, look for one with the ATEX mark.
But what are the main advantages of choosing air motor?
Setting it up is a breeze
Due to their versatility, air motors can be used in various industrial settings. In addition, the air motor and the airlines needed to power them are incredibly easy to set up. Air motor can meet every need for a power unit, and their simple setup guarantees that you won’t have to deal with any extra work or headaches.
Minimalist in size and weight
Air motors are typically more portable and lightweight than their electrical equivalents. Compared to an electric motor of the same output, an air motor weighs only one-fourth as much and takes up around one-sixth as much room. When selecting motors, it is crucial to remember that the motor’s weight can affect the total weight of an application.
Overcome any challenging settings
Air motor are almost unfazed by dangerous and hostile conditions. Compressed air is used as the energy source. Hence, they are safe to employ in potentially explosive settings. There are models that are ATEX-approved, which means explosion-proof air motor models. For use in potentially explosive environments (such as those with sparks or high temperatures), explosion-proof air motors are a cost-effective alternative to their electrical counterparts.
Air motors are constructed to endure challenging conditions. Allowing you to use them with confidence in damp or corrosive environments. Due to their superior build quality, they are the best option when looking for a motor to operate in extreme conditions, such as high moisture or salt levels.
Rugged
Air motors are built to last. They hardly react to extreme conditions, including heat, knocks, vibration, blows, and rust. Because of how well they function in dangerous situations, you should use them for industrial purposes.
Unaffected by excessive loads
Subjected to the same conditions, an electric motor could sustain damage, whereas an air motor would probably remain undamaged. It is possible to frequently stop and start an air motor without causing any damage.An air motor does not face any risk of overheating or other damage if it remains stalled for an extended period. In contrast to electric motors, this is a significant difference. Overloaded electric motors will require a breaker to be used for load relief. They will experience a reduced lifespan and incur expensive replacement.
Adjustable torque output
Adjusting the working pressure of an air motor allows for a continuous stepless adjustment of the motor’s torque. It is possible to make the necessary adjustments to the output torque to fulfill the specific torque specifications of any particular industrial application. The ease with which one can adjust the torque function of an air motor renders them a versatile and dynamic choice for power units. This adaptability can aid in fulfilling the demands of various applications.
Reversible
Did you know that air motors may easily have their direction changed? They are effective in either direction and using a directional valve makes it easy to switch their operation direction. Due to this, motors are versatile power units that can meet the requirements of a wide variety of sometimes erratic industrial applications.
Variable speeds
Modifying the air control valve of an air-powered motor enables the motor to provide precise and adjustable speeds. In many cases, the purchase price of an air motor with adjustable speed controls is much lower than that of an electric motor with the same options. When you consider all of this, it becomes abundantly evident that air motors offer the speed variety that your applications require at a cheaper cost, leaving them the superior option for the motor.
Reliability
The dependability offered by pneumatic motors is unparalleled. Even during high cycles of operation, an air motor will remain free from overheating or deterioration, even when encountering a stuck situation. For example, if one wants to achieve the specified level of tightness for a bolt, they may need to use the stall torque. Starting air motors does not result in any peaks in the motor’s current consumption. Even while traveling at exceptionally high speeds, the expansion of recirculated air safeguards them against overheating.
Bottom line
Compared to electric motors, air motors are more compact, lighter in weight, more straightforward to control, and more durable in their overall design. It is a more secure option because there is no possibility of the component overheating, sparking, or producing short circuits. Adjusting the input air pressure is an easy way to exert control over the vehicle’s speed, torque, and power, as well as the amount of air it consumes. They may function in either direction, making them highly versatile.
Air motors might be the answer for situations with a limited area available. You can purchase the drive shaft for it in various configurations Repairing and maintaining motors is a simple process. Stalling an air motor won’t cause any damage to it. They resist overheating and perform efficiently even in damp environments. With increasing usage, the motor’s temperature decreases.
Learn more about air motors and choose the right model for your needs
